AMANA

Ensure your foam projects are milled with unparalleled accuracy detail and clarity. Achieve both precision and depth for foam carving and milling applications. Provides deeper cuts and larger slices with fewer passes in thick materials resulting in improved productivity and less assembly. The up-cut spiral ejects chips away from the workpiece.
Specifically designed for milling:

Crosslinked Polyethylene Foam (XLPE)
Ethafoam**
Ethylene-vinyl Acetate Foam (EVA)
Expanded Polypropylene (EPP)*
Expanded Polystyrene (EPS)
Extruded Polystyrene Foam (XPS)
Flexible Polyurethane Foam (FPF)

Fomex®
High Density Urethane (HUD Board)
PALFOAM™
Polycarbonate (Lexan™)†
Polyethylene Foam**
Polylam**
Polyurethane Foam

*Expanded polypropylene (EPP) is a foam form of polypropylene.
**Ethafoam Polyethylene and Polylam are durable flexible closed-cell foams with excellent memory.

†Recommendation: Use the slowest suggested feed rates and the shortest bits necessary for cutting and routing Lexan™.

For thick material with up-cut chip removal. For 2D & 3D CNC routing applications.

Our Spektra™ bits feature a nACo® nanocomposite coating with an extreme nanohardness and heat resistance. With a brilliant distinctively-tinted coloring nACo provides additional improvements in four critical aspects of router tooling.

nACo coating is a micro-thin ceramic coating which enables the tool's cutting edge to retain crucial sharpness and lubricity. This provides longevity and produces cutting results of the highest quality.
Coating prevents high heat and oxidation which is detrimental to cutting tool performance.
Multi-colored hues, while attractive, will dissipate upon use and yet coating will remain fully effective.
nACo offers approximately 4,500 Vickers for impressive solid hardness on cutting areas of the tool, for an increase up to 2.5 times compared to uncoated bits.

Note: Blue based color dissipates immediately upon use. nACo® nanocomposite coating will not wear off.

Specially designed for 2D and 3D CNC profiling and carving in plastic & wood with CNC machines. The high-shear ball nose tips cut smooth 2D and 3D contours with reduced stepping while the proprietary Spektra™ coating (applied by the physical vapour deposition coating process) provides high resistance to wear, sharper cutting edges, extended tool life and less friction and heat buildup. Some of Amana Tool carving tools, as you can appreciate have a very small diameter therefore any material chip-loads need to reflect that small size. It can however withstand RPM’s up to 60,000 RPMs. A directed air-blast to keep chips away along with cooling the tool and work piece are always welcome.
Tools are manufactured with a high balance, allowing them to run up to 60,000 RPMs. Adjust your chip load and feed rate accordingly.

Applications:

A perfect bit for 3D carvingPrecision 2D and 3D large-scale carvingGreat for deep profilingDimensional signage3D millwork2D and 3D contouring, profiling, modelling and pattern making for cabinetry, sign making, furniture making and jewellery mould makingPerfect for model-makers on large 3D milling profiles in abrasive EPS foam and other materials

Excellent for cutting:

Acrylonitrile-Butadiene-Styrene (ABS)
Acrylic
Acrylic Stone
Composite
Corian
Coroplast®*
Dibond®
Ethafoam***
Ethylene-vinyl Acetate Foam (EVA)
Expanded Polypropylene (EPP)**
Expanded Polystyrene Foam (EPS)
Extruded Polystyrene Foam (XPS)
Fiberglass
Fiberglass PCB Board
Foam Board
Graphite
High-Density Polyethylene (HDPE)
High-Density Urethane (HDU)

20lbs High-Density-Urethane
Lexan™
MDF/HDF
PALFOAM™
Phenolics
Phenolic Composites
Plastics
Poly (methyl methacrylate) (PMMA)
Polyethylene Foam***
Polylam***
Polyurethane Foam
PVC
PVC Foam Board
Sign Board
Sign Foam
Tooling Board
Wood
XPE (Cross-Linked Polyethylene) Foam

*A soft plastic cardboard made with super soft, super flexible PVC.**Expanded polypropylene (EPP) is a foam form of polypropylene.***Ethafoam, Polyethylene, and Polylam are durable, flexible, closed-cell foams with excellent memory.

Our Spektra™ bits feature a nACo® nanocomposite coating with an extreme nano hardness and heat resistance. With a brilliant distinctively-tinted colouring nACo provides additional improvements in four critical aspects of router tooling.

nACo coating is a micro-thin ceramic coating that enables the tool's cutting edge to retain crucial sharpness and lubricity. This provides longevity and produces cutting results of the highest quality.
The coating prevents high heat and oxidation, which is detrimental to cutting tool performance.
Multi-coloured hues, while attractive, will dissipate upon use and yet the coating will remain fully effective.
nACo offers approximately 4,500 Vickers for impressive solid hardness on cutting areas of the tool, for an increase of up to 2.5 times compared to uncoated bits.

Note: Blue-based color dissipates immediately upon use. nACo® nanocomposite coating will not wear off.

Milling Plastics:In a milling application, all plastics tend to behave differently, so attention must be paid first and foremost to heat input, as that greatly impacts surface finish and chip control.

Suggested starting spindle speed might be 18,000 RPM, there needs to be some experimenting on the part of the programmer to best find an acceptable finish.

Vectric and Fusion 360 compatible tool files for 46282-K are available for download, click here.